Manufacturing Execution System

Prompts and Polices the pre-weigh, comingle, and batching operation. May be integrated with your existing ERP system so that consumption information is relayed within seconds to the host system.

Features

  • Real time consumption and creation of inventory.
  • Computer assisted weighing, blending, and packing out of manufacturing orders.
  • Provides accurate real time inventory visibility and quality control status to operators.
  • Pre-weigh and co-mingle operations are performed using scales that are directly accessible to the software, enhancing speed and reliability.
  • Each step of the batching operation is policed by the software in order to ensure that all steps are performed as defined in the process specification.
  • MSDS and HMIS information is displayed as required throughout.
  • The software ensures that all equipment has been cleaned and sanitized before allowing it to be used.
  • Provides an electronic batch sheet that may be customized by the user.
  • Paperless system with data collected at the source eliminates time and errors associated with manual data recording and entry
  • Increase manufacturing efficiencies by 10%-30%
  • Complete lot traceability with container level tracking of source materials.
  • Material consumption information is sent back to the host ERP in seconds.
  • Ability to interface to ANY host system: Oracle, SAP, Batchmaster, MFG/PRO Data3, etc.
  • Designed to meet the stringent requirements of the FDA with 21 CFR Part 11 Compliance
  • Designed to work in a “thin client” environment, which lets the application run on portable Pocket PCs or Pen tablets
  • Barcoding is used throughout to ensure accuracy
  • Maintains an inventory of misblends and automatically recommends their use when possible.
  • Integrated in process testing ensures that adjustments are correctly completed, and retains details for review and analysis
  • Automatically corrects quantities required based on the purity as required, and determines the amount of filler required.
  • Weight tolerances can be set at the ingredient level.
  • Gang weighing is supported for increased efficiency.
  • Filters ingredients by workstation based on security, size of pour, and other criteria.
  • Signatures for operator and checker can be individually configured for each operation.